In today’s rapidly growing transportation sector, the two-wheeler industry (motorcycles, e-bikes, bicycles) has become one of the most important mobility solutions, especially in emerging markets and developing countries. Lightweight, affordable, and eco-friendly, two-wheelers are widely used for urban commuting, logistics, and rural transport. At the heart of this industry lies one essential material: high-quality steel tubes. And the ERW tube mills play a vital role in ensuring the stable supply chain of the two-wheeler industry.
Steel Tube Applications in Two-Wheelers
The structure of two-wheelers relies heavily on precision steel pipes:
Frame tubes – Lightweight yet strong, ensuring vehicle stability.
Shock absorber tubes – Require excellent wear resistance and dimensional accuracy.
Exhaust pipes – Must withstand high temperature and corrosion with durable weld seams.
Handlebars and spoke tubes – Demand durability, aesthetics, and ease of forming.
These applications demand high precision, high consistency, and high strength, which traditional methods often struggle to deliver.
Advantages of Zhongyue ERW Tube Mills
As a trusted manufacturer, Zhongyue Metallurgy Equipment Technology provides ERW tube mills that have become a backbone of the two-wheeler supply chain:
High-Frequency Welding Technology – Ensures dense welds with no weak points.
Accurate Sizing & Straightening – Guarantees stable dimensions for further processing.
Flexible Range – Covers OD 7.6mm–168mm, thickness 0.3–6.0mm, meeting diverse needs from e-bikes to motorcycles.
High-Speed Production – Up to 120m/min, enabling large-scale and timely delivery.
Comprehensive Testing Systems – Equipped with ultrasonic testing, hydro testing, and coating lines to meet international quality standards.
Production Process
The standardized process includes:
Uncoiler →hoop cage→ leveling→ forming→ HF Welding →scraper →cooling→ sizing→ straightening →flying saw →run out table
Full automation ensures consistency and reliability in every tube produced.
Service & Support
Zhongyue offers more than machinery – we deliver complete solutions:
Installation & Commissioning for quick production startup.
Operator Training to build skilled local teams.
Customized Design tailored to two-wheeler applications.
Global After-Sales Service with 24/7 support.
Global Applications
Zhongyue ERW tube mills are widely used in India, Vietnam, Indonesia, Africa, and the Middle East, where the two-wheeler industry is booming. Local manufacturers benefit from higher efficiency, lower costs, and stronger market competitiveness.
Conclusion:
ERW tube mills are not only manufacturing equipment but also a strategic guarantee for the two-wheeler industry’s growth. By choosing Zhongyue, you choose stable supply, reliable quality, and sustainable competitiveness.
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